Customer Background & Requirements

A design firm based in Florida, USA, needed advanced firmware development for PLC programming and HMI software solutions to automate and monitor their industrial water treatment plants. They sought a partner who could develop a reliable control system to manage multiple analog and digital sensors, automate VFD control, and ensure data transmission to a cloud server via FTP for real-time monitoring and decision-making.

Solution Provided by Electrobit Technology:

Delivered comprehensive firmware development for PLC systems to handle sensor data, VFD control, and Modbus communication, enabling seamless data transfer and operational control. The firmware facilitated cloud-based data logging and real-time process monitoring, while also supporting automatic and manual control modes for enhanced plant management.

Services Provided:

Firmware Development Highlights: Developed ladder logic and structured programming for real-time sensor data handling, implemented FTP server communication for cloud-based monitoring, and optimized HMI graphics for easy control. Enhanced system performance with reliable RS485 communication and advanced process control techniques.

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Challenges Overcome:

  • Accurate and reliable handling of analog sensor data for process optimization.
  • Efficient FTP server integration for cloud-based data transmission.
  • Development of intuitive HMI interfaces for simplified process monitoring and control.

Technologies Deployed:

The firmware leveraged Modbus communication, RS485 connectivity, and process flow control techniques to achieve accurate and reliable system performance in water treatment plants.

Industry Tags: PLC Firmware Development, Industrial Automation, Water Treatment Plant Control Systems, Cloud Connectivity, Modbus Communication.